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For those of you who share our joy in making maille, we've
included some of our own secret developments, in tutorial form. Feel free
to comment or submit suggestions.
See the Gatherings links at the bottom of this page.

High-Strength Connector Tutorial
Used to connect a wider strap to a single, stronger chain, or to a hook,
toggle, or loop for closing. Much stronger than reducing the width by
tapering the strap or ribbon.
| Step 1: First, you need to find a fairly
fine-grained piece of wood, since the holes you will be drilling are
very close together. Then mark the centers of the rings you'll be
connecting to. This strip is 9 rings wide, 5 in one orientation,
and 4 the other. I found it easier to do this for the EVEN
numbers... |
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| Step 2: After marking the centers of the rings, move
the strip back, and verify they're correctly aligned. |
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| Step 3: Then make a mark some smallish distance
away, centered. This will be where your single-ring connector is
located. |
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| Step 4: After you've completed marking, drill a hole
the size of your mandrel at each location, approximately half-way into
the wood. |
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| Step 5: At some point, you'll need to have the
proper number of posts the same diameter as your mandrel. My
mandrel is a bit shorter than it was. {grin} I like to have
slightly different length posts, to make certain steps easier.
(and maybe I didn't measure them anyway) |
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| Step 6: First I insert the central post, and wrap
tightly TWICE around it. In this case, with 17 gauge wire and
3/16" posts, I started with about 8 inches of wire. Take note
that the tail on the right is on the bottom. |
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| Step 7: Starting with the tail that is on the
bottom, I proceed to wind outward across the 2 posts. I find it's
easier if each post is slightly higher than the last. Getting the
wire tight enough often requires a good tug with pliers. |
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| Step 8: After finishing 1 side, I flip the partially
completed connector left for right, and insert the 2 posts on the
left. Now the OTHER tail is on the bottom, and I proceed exactly
as in step 7. |
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| Step 9: Make sure both tails and all loops are nice
and tight, and then PUSH the whole thing against the wood to flatten
it. Re-tighten, if necessary. |
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| Step 10: This is what you get, after removing the
posts. Note how each side starts from the central loop, and heads
towards the CENTER of the connector. That is, the tail on the left
emerges from the top of the doubled loop, and tends DOWNWARD through its
outer loops, and the tail on the right emerges from the bottom of the
doubled loop, and tends UPWARDS through its outer loops. |
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| Step 11: Trim the tails, and flatten as much as
possible, and you end up with this. |
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| Step 12: Use the thing. In this case, I'm
connecting 17 gauge, 3/16" aluminum rings on the right to 16 gauge,
1/4" stainless steel rings on the left. Note that this
connector will not pull loose unless enough force is applied to open all
5 of the aluminum rings holding it to the ribbon. |
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| Not A Step: This is just to show you what happens if
you don't choose the proper side when beginning the outer loops.
Note how difficult it would be to get this thing to lay flat enough to
use. Contrast with Step 10. |
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New England Nano-Gathering
Some pictures we took while Simon was down from the Great White North.
NE NG 2002
East Coast Gathering Three
Some pictures we took while experiencing the staggering draw of the Garden
State and Leanashe's toeses...
ECG3
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